High-strength cold-rolled steel sheet and method of producing the same

ABSTRACT

A steel sheet contains C: 0.15% to 0.22%, Si: 1.0% to 2.0%, Mn: 1.7% to 2.5%, P: 0.05% or less, S: 0.02% or less, Al: 0.01% to 0.05%, N: 0.005% or less, O: 0.01% or less, and the balance being iron and unavoidable impurities while satisfying [Si]/[Mn]≧0.5 ([Si] and [Mn] represent Si and Mn contents, wherein the steel sheet has a structure including, in terms of area fraction, 60% to less than 100% of tempered martensite, 5% or less including 0% of untransformed austenite, and the balance being ferrite, and the ferrite has an average crystal grain size of less than 3.5 μm, wherein less than 10 particles/100 μm 2  of Si—Mn compound oxide particles having a circle equivalent diameter of 5 μm or less are present on a surface of the steel sheet, and the surface is covered with Si-based oxide at a coverage of 1% or less.

TECHNICAL FIELD

This disclosure relates to a high-strength cold-rolled steel sheet having a tensile strength (TS) of 1,300 MPa or higher, a good chemical conversion property, and good formability and being useful in applications pertaining to automotive components, and to a method of producing the high-strength cold-rolled steel sheet.

BACKGROUND

In recent years, automotive bodies have been reduced in weight and increased in strength because of the need for CO₂ emission reduction and collision safety. Automotive bodies can be most effectively reduced in weight by thinning parts used for automotive bodies. Specifically, the weight reduction of automotive bodies with high strength can be most effectively achieved by thinning strengthened steel sheets used as materials for automotive parts. Currently, materials of automotive parts, namely, steel sheets for automobiles, have a tensile strength of about 980 to 1,180 MPa. However, there is an increasing demand for steel sheets having higher strength, and thus there is a need to develop high-strength steel sheets having a tensile strength of higher than 1,300 MPa while having elongation and stretch flangeability (hereinafter, elongation and stretch flangeability are collectively referred to as formability, and elongation may be referred to as ductility) similar to known steel sheets.

Steel sheets for automobiles are used after the steel sheets have been painted. Before painting, such steel sheets are treated with chemical conversion such as phosphate conversion. Since chemical conversion of steel sheets is an important treatment to ensure corrosion resistance after painting, steel sheets for automobiles need to have a good chemical conversion property.

It is thus necessary to develop high-strength steel sheets having a good chemical conversion property and good formability, and various attempts have been made to form steel sheets having both high strength and high formability.

In Japanese Unexamined Patent Application Publication No. 2010-90432, the balance between strength and ductility has been improved by adding a large amount of C. However, addition of a large amount of C leads to a deterioration in stretch flangeability due to a difference in hardness between two phases.

In Japanese Unexamined Patent Application Publication No.2012-12642, Si is used. In the production method described in JP '642, however, addition of a large amount of Si may cause Si oxide to form on the surface of a steel sheet in the continuous annealing line, degrading the chemical conversion property. This degradation is not desirable when using such a steel sheet for automobiles.

In Japanese Patent No. 3934604, addition of a large amount of Mn causes Si—Mn compound oxides to be finely dispersed on the surface of a steel sheet and allows the Si—Mn compound oxides to serve as nucleation sites for zinc phosphate crystals, which reduces the amount of SiO₂ on the surface of the steel sheet to as low an amount as possible to ensure the chemical conversion property. It is, however, difficult to obtain a tensile strength of 1,300 MPa and an elongation of 10% or higher when the C content and the Si content are as described in JP '604.

In light of the above-mentioned circumstances, it could be helpful to provide a high-strength cold-rolled steel sheet having a tensile strength (TS) of 1,300 MPa or higher, a good chemical conversion property, and good formability and to a method of producing the high-strength cold-rolled steel sheet.

SUMMARY

We thus provide:

A high-strength cold-rolled steel sheet has a composition including, in terms of % by mass, C: 0.15% or more and 0.22% or less, Si: 1.0% or more and 2.0% or less, Mn: 1.7% or more and 2.5% or less, P: 0.05% or less, S: 0.02% or less, Al: 0.01% or more and 0.05% or less, N: 0.005% or less, and the balance being iron and unavoidable impurities. The composition satisfies formula (1) below. The steel sheet has a structure including, in terms of area fraction, 60% or more and less than 100% of tempered martensite, 5% or less (inclusive of 0%) of untransformed austenite, and the balance being ferrite. The ferrite has an average crystal grain size of less than 3.5 μm. Less than 10 particles/100 μm² of Si—Mn compound oxide particles having a circle equivalent diameter of 5 μm or less are present on the surface of the steel sheet. The surface of the steel sheet is covered with Si-based oxide at a coverage of 1% or less. The steel sheet has a tensile strength of 1,300 MPa or higher:

[Si]/[Mn]≧0.5   (1)

in the formula, [Si] represents the Si content (% by mass), and [Mn] represents the Mn content (% by mass).

The high-strength cold-rolled steel sheet wherein the composition may further include, in terms of % by mass, Ti: 0.010% or more and 0.020% or less.

The high-strength cold-rolled steel sheet wherein the composition may further include, in terms of % by mass, Nb: 0.02% or more and 0.10% or less.

The high-strength cold-rolled steel sheet wherein the composition may further include, in terms of % by mass, B: 0.0002% or more and 0.0020% or less.

The high-strength cold-rolled steel sheet wherein the composition may further in-clude, in terms of % by mass, at least one selected from V: 0.01% or more and 0.30% or less, Mo: 0.01% or more and 0.30% or less, and Cr: 0.01% or more and 0.30% or less.

The high-strength cold-rolled steel sheet wherein the composition may further include, in terms of % by mass, at least one selected from Cu: 0.01% or more and 0.30% or less and Ni: 0.01% or more and 0.30% or less.

The high-strength cold-rolled steel sheet wherein the composition may further include, in terms of % by mass, at least one selected from Sn: 0.001% or more and 0.100% or less, Sb: 0.001% or more and 0.100% or less, Ca: 0.0002% or more and 0.0100% or less, W: 0.01% or more and 0.10% or less, Co: 0.01% or more and 0.10% or less, and REM: 0.0002% or more and 0.0050% or less.

A method of producing a high-strength cold-rolled steel sheet includes: heating a steel having the above composition(s) to a temperature of 1,200° C. or higher, then performing hot rolling at a finish rolling delivery temperature equal to or higher than 800° C., performing coiling at a temperature of 450° C. or higher and 700° C. or lower, and performing cold rolling; then performing an annealing treatment that involves performing heating to an annealing temperature of Ac₁ point or higher and Ac₃ point or lower where a holding time in a temperature range from Ac₁ point to Ac₃ point is 30 seconds or longer and 1,200 seconds or shorter, performing primary cooling from the annealing temperature to a primary cooling finishing temperature equal to or higher than 600° C. at an average cooling rate below 100° C./s, and performing secondary cooling to a secondary cooling finishing temperature equal to or lower than 100° C. at an average cooling rate of 100° C./s or higher and 1,000° C./s or lower; then performing a tempering treatment that involves performing heating to a temperature of 100° C. or higher and 300° C. or lower where a holding time in a temperature range from 100° C. to 300° C. is 120 seconds or longer and 1,800 seconds or shorter; and performing pickling and re-pickling.

In the method, the re-pickling may use, as a pickling solution, a non-oxidizing acid, which is different from a pickling solution used in the pickling.

As used herein, the term “high-strength cold-rolled steel sheet” refers to a cold-rolled steel sheet having a tensile strength (TS) of 1,300 MPa or higher.

We provide a high-strength cold-rolled steel sheet having a tensile strength of 1,300 MPa or higher, a good chemical conversion property, and good formability. Since the high-strength cold-rolled steel sheet has a tensile strength of 1,300 MPa or higher and has a good chemical conversion property and good formability, the steel sheet can be preferably used in applications pertaining to automotive parts and the like and offers significant advantageous effects of, for example, reducing the weight of automotive parts and improving the reliability thereof.

DETAILED DESCRIPTION

Our steel sheets and methods will be described below in detail. The unit “%” as used hereinafter denotes % by mass unless otherwise specified.

First, the reason for limiting the composition of the steel sheet will be described.

In general, to obtain a high strength of 1,300 MPa or higher at low alloying costs, the microstructure needs to be converted into a martensite single-phase structure or a ferrite-martensite composite structure. However, since the elongation of steel sheets decreases with increasing strength, it is important to control, for example, composition design and structural control to obtain both high strength and high formability.

Addition of Si and structural control enables an increase in strength without a signify-cant decrease in ductility. As described above, however, addition of Si results in a poor chemical conversion property because of the formation of Si oxide. Therefore, using Si in development of high-strength steel sheets for automobiles needs a production process to remove Si oxide.

Manganese (Mn) is effective in increasing the strength of steel sheets. However, addition of excess Mn causes segregation during casting and thus results in formation of a steel structure in which ferrite and martensite are distributed in the form of stripes. This causes anisotropy of mechanical properties and degrades formability.

We found that a high-strength cold-rolled steel sheet having a tensile strength (TS) of 1,300 MPa or higher, a good chemical conversion property, and good formability can be produced by pickling a steel sheet that does not contain more Mn than necessary, but contains Si and Mn to satisfy formula (1) and that has been continuously annealed after cold rolling, and further re-pickling the steel sheet to remove Si-based oxide on the surface of the steel sheet:

[Si]/[Mn]≧0.5   (1)

in the formula, [Si] represents the Si content (% by mass), and [Mn] represents the Mn content (% by mass).

C: 0.15% or More and 0.22% or Less

Carbon (C) is an element effective in improving the balance between the strength and ductility of the steel sheet. It is difficult to ensure a tensile strength of 1,300 MPa or higher at a C content below 0.15%. At a C content exceeding 0.22%, coarse cementite is precipitated, which degrades formability such as stretch flangeability. The C content is therefore 0.15% or more and 0.22% or less. The C content is preferably 0.16% or more. The C content is preferably 0.20% or less.

Si: 1.0% or More and 2.0% or Less

Silicon (Si) is an element effective in ensuring strength without significantly reducing the ductility of the steel sheet. A steel sheet having high strength and high formability cannot be produced at a Si content below 1.0%. At a Si content exceeding 2.0%, pickling and subsequent re-pickling still fail to completely remove Si oxide on the surface of the steel sheet, which results in a poor chemical conversion property. The Si content is therefore 1.0% or more and 2.0% or less. The Si content is preferably 1.0% or more. The Si content is preferably 1.5% or less.

Mn: 1.7% or More and 2.5% or Less

Manganese (Mn) is an element that increases the strength of the steel sheet. It is difficult to obtain a tensile strength of 1,300 MPa or higher at a Mn content below 1.7%. At a Mn content exceeding 2.5%, a steel structure in which ferrite and martensite are distributed in the form of stripes is formed because of segregation during casting. As a result, anisotropy is found in mechanical properties so that formability is degraded. The Mn content is therefore 1.7% or more and 2.5% or less.

[Si]/[Mn]≧0.5

In the formula, [Si] represents the Si content (% by mass), and [Mn] represents the Mn content (% by mass).

The amounts of Si-based oxide and Si—Mn compound oxides produced depend on the balance between Si and Mn. If one oxide is produced in a much larger amount than the other oxide, pickling and subsequent re-pickling still fail to completely remove the oxides on the surface of the steel sheet, which results in a poor chemical conversion property. It is thus necessary to specify the quantitative ratio of Si to Mn. If the Mn content is much larger than the Si content, that is, [Si]/[Mn]<0.5, excessive amounts of Si—Mn-based oxides (Si—Mn compound oxides) are produced and as a result, the chemical conversion property intended is not obtained. Therefore, [Si]/[Mn]≧0.5.

P: 0.05% or Less

Phosphorus (P) is an impurity element and needs to be reduced in amount because it degrades ductility. At a P content exceeding 0.05%, grain boundary embrittlement associated with segregation of P to austenite grain boundaries during casting degrades local ductility. As a result, the balance between strength and ductility is impaired. The P content is therefore 0.05% or less. The P content is preferably 0.02% or less.

S: 0.02% or Less

Sulfur (S) is present as MnS in the steel sheet. Since MnS leads to deterioration of impact resistance, strength, and stretch flangeability, the S content is preferably reduced to as low an amount as possible. The upper limit of the S content is therefore 0.02%. The S content is preferably 0.002% or less.

Al: 0.01% or More and 0.05% or Less

Aluminum (Al) has an effect of improving ductility by forming Al oxide to reduce the amount of oxides such as Si oxide. However, a significant effect is not obtained at an Al content below 0.01%. Al combines with N to form a nitride if Al is added in an excess amount exceeding 0.05%. This nitride is precipitated at austenite grain boundaries during casting to cause grain boundary embrittlement, which degrades stretch flangeability. The Al content is therefore 0.01% or more and 0.05% or less.

N: 0.005% or Less

Nitrogen (N) forms nitrides with Al and Ti. These nitrides degrade stretch flangeability as described above. At an N content exceeding 0.005%, Ti nitride and Al nitride significantly degrade stretch flangeability, and an increased amount of a solid solution of N leads to a considerable reduction in elongation. The N content is therefore 0.005% or less. The N content is preferably 0.002% or less.

Ti: 0.010% or More and 0.020% or Less

Titanium (Ti) has an effect of refining the structure and thus may be added as desired. The effect of refining the structure is small at a ti content below 0.010%. At a Ti content exceeding 0.020%, not only the effect of refining the structure may be saturated, but also coarse Ti and Nb compound carbides may be formed to impair the balance between strength and ductility and to degrade stretch flangeability. In addition, the production costs increase. Therefore, the Ti content, if added, is 0.010% or more and 0.020% or less. The Ti content is preferably 0.012% or more. The Ti content is preferably 0.018% or less.

Nb: 0.02% or More and 0.10% or Less

Niobium (Nb) has an effect of refining the structure similarly to Ti and thus may be added as desired. At a Nb content below 0.02%, the effect of refining the structure is small. At a Nb content exceeding 0.10%, not only the effect of refining the structure may be saturated, but also coarse Ti and Nb compound carbides may be formed to impair the balance between strength and ductility and to degrade stretch flangeability. In addition, the production costs increase. Therefore, the Nb content, if added, is 0.02% or more and 0.10% or less. The Nb content is preferably 0.04% or more. The Nb content is preferably 0.08% or less.

B: 0.0002% or More and 0.0020% or Less

Boron (B) is segregated to austenite grain boundaries during heating in continuous annealing and suppresses transformation to ferrite and transformation to bainite from austenite during cooling, which facilitates formation of tempered martensite. As a result, the steel sheet is strengthened. Therefore, B may be added as desired. This effect is small at a B content below 0.0002%. At a B content exceeding 0.0020%, boron carbide Fe₂₃(C,B)₆ may be formed to degrade formability and reduce strength. Therefore, the B content, if added, is 0.0002% or more and 0.0020% or less.

The steel sheet preferably further includes at least one selected from V: 0.01% or more and 0.30% or less, Mo: 0.01% or more and 0.30% or less, and Cr: 0.01% or more and 0.30% or less for further improve the properties.

V: 0.01% or More and 0.30% or Less

Vanadium (V) combines with C to form a fine carbide, which is effective for precipitation strengthening of the steel sheet. Thus, V may be added as desired. This effect is small at a V content below 0.01%. At a V content exceeding 0.30%, an excessive amount of the carbide may be precipitated to impair the balance between strength and ductility. Therefore, the V content, if added, is 0.01% or more and 0.30% or less.

Mo: 0.01% or More and 0.30% or Less

Molybdenum (Mo) is effective in quenching strengthening of the steel sheet and also has an effect of refining the steel structure. Thus, Mo may be added as desired. At a Mo content below 0.01%, this effect is small. At a Mo content exceeding 0.30%, not only the effect may be saturated, but also formation of Mo oxide on the surface of the steel sheet may be accelerated during continuous annealing to significantly degrade the chemical conversion property of the steel sheet. Therefore, the Mo content, if added, is 0.01% or more and 0.30% or less.

Cr: 0.01% or More and 0.30% or Less

Chromium (Cr) is effective in quenching strengthening of the steel sheet and thus may be added as desired. Strengthening performance is poor at a Cr content below 0.01%. At a Cr content exceeding 0.30%, formation of Cr oxide on the surface of the steel sheet may be accelerated during continuous annealing to significantly degrade the chemical conversion proper-ty of the steel sheet. Therefore, the Cr content, if added, is 0.01% or more and 0.30% or less.

The steel sheet preferably further includes at least one selected from Cu: 0.01% or more and 0.30% or less and Ni: 0.01% or more and 0.30% or less to further improve the properties.

Cu: 0.01% or More and 0.30% or Less

Copper (Cu) suppresses transformation to ferrite and transformation to bainite from austenite during cooling in continuous annealing, which facilitates formation of tempered martensite to strengthen the steel sheet. Thus, Cu may be added as desired. This effect is small at a Cr content below 0.01%. At a Cu content exceeding 0.30%, the transformation to ferrite may be suppressed to an excessive degree, which may degrade ductility. Therefore, the Cu content, if added, is 0.01% or more and 0.30% or less.

Ni: 0.01% or More and 0.30% or Less

Nickel (Ni) suppresses transformation to ferrite and transformation to bainite from austenite during cooling in continuous annealing, which facilitates formation of tempered martensite to strengthen the steel sheet. Thus, Ni may be added as desired. This effect is small at a Ni content below 0.01%. At a Ni content exceeding 0.30%, the transformation to ferrite may be suppressed to an excessive degree, which may degrade ductility. Therefore, the Ni content, if added, is 0.01% or more and 0.30% or less.

The steel sheet preferably further includes at least one selected from Sn: 0.001% or more and 0.100% or less, Sb: 0.001% or more and 0.100% or less, Ca: 0.0002% or more and 0.0100% or less, W: 0.01% or more and 0.10% or less, Co: 0.01% or more and 0.10% or less, and REM: 0.0002% or more and 0.0050% or less to further improve the properties without adversely affecting the properties.

Sn: 0.001% or More and 0.100% or Less, Sb: 0.001% or More and 0.100% or Less

Both Sn and Sb have an effect of suppressing surface oxidation, decarburization, and nitridization, and thus Sn and Sb may be added as desired. However, this effect is small at a Sn content below 0.001% and a Sb content below 0.001%. This effect is saturated at a Sn content exceeding 0.100% and a Sb content exceeding 0.100%. Therefore, the Sn content, if added, is 0.001% or more and 0.100% or less, and the Sb content, if added, is 0.001% or more and 0.100% or less. The Sn content is preferably 0.005% or more, and the Sb content is preferably 0.005% or more. The Sn content is preferably 0.010% or less, and the Sb content is preferably 0.010% or less.

Ca: 0.0002% or More and 0.0100% or Less

Calcium (Ca) has an effect of improving ductility through morphology control of sulfide, grain-boundary strengthening, and solid solution strengthening. Thus, Ca can be added as desired. However, this effect is small at a Ca content below 0.0002%. In contrast, addition of an excessive amount of Ca causes grain boundary segregation or the like to degrade ductility. Therefore, the Ca content, if added, is 0.0002% or more and 0.0100% or less.

W: 0.01% or More and 0.10% or Less, Co: 0.01% or More and 0.10% or Less

Both W and Co have an effect of improving ductility through morphology control of sulfide, grain-boundary strengthening, and solid solution strengthening. Thus, both W and Co can be added as desired. However, this effect is small at a W content below 0.01% and a Co content below 0.01%. In contrast, addition of an excessive amount of W and/or Co causes grain boundary segregation or the like to degrade ductility. Therefore, the W content, if added, is 0.01% or more and 0.10% or less, and the Co content, if added, is 0.01% or more and 0.10% or less.

REM: 0.0002% or More and 0.0050% or Less

REM has an effect of improving ductility through morphology control of sulfide, grain-boundary strengthening, and solid solution strengthening. Thus, REM can be added as desired. However, this effect is small at a REM content below 0.0002%. In contrast, addition of an excessive amount of REM causes grain boundary segregation or the like to degrade ductility. Therefore, the REM content, if added, is 0.0002% or more and 0.0050% or less.

The balance is Fe and unavoidable impurities. Examples of unavoidable impurities include O (oxygen). An O content of 0.01% or less is acceptable.

Next, the structure, which is an important matter for the steel sheet, will be described.

The steel sheet contains, in terms of area fraction, 60% or more and less than 100% of tempered martensite, 5% or less (inclusive of 0%) of untransformed austenite, and the balance being ferrite. The ferrite has an average crystal grain size of less than 3.5 μm.

The tensile strength of steel having a structure including tempered martensite and ferrite increases with increasing area fraction of tempered martensite. This is because tempered martensite has higher hardness than ferrite and contributes to deformation resistance during tensile deformation because of its hard phase so that a larger area fraction of tempered martensite results in a tensile strength closer to the tensile strength of tempered martensite single-phase structure. In the steel composition, the tensile strength is below 1,300 MPa when the area fraction of tempered martensite is below 40%. When the area of the boundaries between tempered martensite and ferrite is large, that is, the area fraction of tempered martensite is 40% or more and less than 60%, voids attributed to a difference in hardness between two phases are often generated and easily connected to each other, which accelerates development of cracks and thus degrades stretch flangeability. Therefore, the area fraction of tempered martensite needs to be 60% or more to ensure tensile strength and improve formability. However, good formability is not obtained if the area fraction of tempered martensite is 100%. In some cases, 5% or less of untransformed austenite may be unavoidably mixed. However, 5% or less of untransformed austenite is acceptable because no problem arises to obtain advantageous effects. Therefore, the steel sheet contains, in terms of area fraction, less than 100% of tempered martensite, 5% or less (inclusive of 0%) of untransformed austenite, and the balance being ferrite. A preferred lower limit of the area fraction of tempered martensite is 70%. A preferred upper limit is 90%.

If the ferrite has an average crystal grain size of 3.5 μm or more, crystal grain refining strengthening is not enough to obtain a predetermined strength. During deformation, variations in deformation between crystal grains tend to be generated, which degrades formability. Threrefore, the average crystal grain size of ferrite is less than 3.5 μm.

The area fraction of tempered martensite, the area fraction of ferrite, and the average crystal grain size of ferrite can be determined by the methods of Examples described below.

The number of Si—Mn compound oxide particles having a circle equivalent diameter of 5 μm or less: less than 10 particles/100 μm²

The presence of Si—Mn compound oxides on the surface of the steel sheet significantly degrades the chemical conversion property. Needless to say, the presence of coarse Si—Mn compound oxide particles on the surface of the steel sheet degrades the chemical conversion property. Even for Si—Mn compound oxide particles having a circle equivalent diameter of 5 μm or less, degradation in chemical conversion property becomes obvious if the Si—Mn compound oxide particles are distributed at a number density higher than a certain number density. Therefore, the number of Si—Mn compound oxide particles having a circle equivalent diameter of 5 μm or less is set to less than 10 particles/100 μm². At 10 particles/100 μm or more, the region where zinc phosphate crystals are not formed becomes obvious, which results in a poor chemical conversion property. Therefore, the number of Si—Mn compound oxide particles having a circle equivalent diameter of 5 μm or less is preferably 0 particle/100 μm².

The number of Si—Mn compound oxide particles having a circle equivalent diameter of 5 μm or less can be determined by the method in the Examples described below. The surface refers to a region extending in the thickness direction from the surface layer to a depth corresponding to 3% of the thickness.

The coverage of Si-based oxide on the surface of the steel sheet is 1% or less.

The presence of Si-based oxide on the surface of the steel sheet significantly degrades the chemical conversion property. Therefore, the coverage of Si-based oxide on the surface of the steel sheet is 1% or less. The coverage is preferably 0%. The Si-based oxide is, for example, SiO₂. The Si-based oxide can be measured by the method of the Examples described below.

The structure, the number of Si-Mn compound oxide particles, and the coverage of Si-based oxide on the surface of the steel sheet can be obtained by controlling pickling after annealing, particularly re-pickling in the production method described below.

Next, a method of producing the high-strength cold-rolled steel sheet will be described.

To produce the high-strength cold-rolled steel sheet, a steel (steel slab) having the above-described composition is heated to a temperature of 1,200° C. or higher. The heated steel is then hot-rolled at a finish rolling delivery temperature equal to or higher than 800° C. The resulting hot-rolled steel sheet is coiled at a temperature of 450° C. or higher and 700° C. or lower, followed by cold rolling. Next, the annealing treatment is performed as follows: performing heating to an annealing temperature of Ac₁ point or higher and Ac₃ point or lower where a holding time in the temperature range from Ac₁ point to Ac₃ point is 30 seconds or longer and 1,200 seconds or shorter, performing primary cooling from the annealing temperature to a primary cooling finishing temperature equal to or higher than 600° C. at an average cooling rate below 100° C./s, and performing secondary cooling to a secondary cooling finishing temperature equal to or lower than 100° C. at an average cooling rate of 100° C./s or higher and 1,000° C./s or lower. Next, the tempering treatment is performed by performing heating to a temperature of 100° C. or higher and 300° C. or lower where the holding time in the temperature range from 100° C. to 300° C. is 120 seconds or longer and 1,800 seconds or shorter. Furthermore, pickling and re-pickling are performed and, as a result, the high-strength cold-rolled steel sheet is produced. The re-pickling preferably uses, as a pickling solution, a non-oxidizing acid, which is different from a pickling solution used in the pickling.

Ac₁ point and Ac₃ point are values (° C.) calculated from the transformation expansion curve obtained by using a thermodilatometer at an average heating rate of 3° C./s.

The method of smelting steel is not limited, and a known smelting method using, for example, a converter or an electric furnace can be employed. Secondary refining may be performed in a vacuum degassing furnace. Subsequently, continuous casting is preferably performed to produce a slab (steel) from the viewpoint of productivity and quality, but a known casting method such as ingot casting-blooming rolling or thin-slab continuous casting, may be performed to produce a slab.

Heating temperature for steel: 1,200° C. or higher

Carbides are not redissolved at a heating temperature below 1,200° C., leading to poor formability. Therefore, the heating temperature for steel is 1,200° C. or higher. Since an excessively high heating temperature leads to an increase in scale loss associated with an increase in oxidation mass, the heating temperature for steel is preferably 1,300° C. or lower. The steel may be directly rolled without heating the steel if the steel after casting is in a temperature range of 1,200° C. or higher or carbides in the steel are dissolved before hot rolling of the steel. The conditions for rough rolling are not limited.

Finish rolling delivery temperature: 800° C. or higher

When the finish rolling delivery temperature is 800° C. or higher, a hot-rolled uniform matrix phase structure can be obtained. If the finish rolling delivery temperature is below 800° C., the steel sheet has an uneven structure, and there is an increased risk of low ductility and various defects formed during forming. Therefore, the finish rolling delivery temperature is 800° C. or higher. The upper limit of the finish rolling delivery temperature is not limited, but is preferably 1,000° C. or lower because rolling the steel at an excessively high temperature produces scale defects and the like.

Coiling temperature: 450° C. or higher and 700° C. or lower

When the coiling temperature after hot rolling is lower than 450° C., the deformation structure formed by hot rolling remains and imposes a large rolling load on subsequent cold rolling. Coarse grains are produced so that the steel sheet has an uneven structure and low ductility when the coiling temperature is higher than 700° C. Therefore, the coiling temperature is 450° C. or higher and 700° C. or lower. A preferred lower limit of the coiling temperature is 500° C. A preferred upper limit is 650° C.

Optional pickling and subsequent cold rolling are performed after hot rolling and coiling. The pickling conditions are not limited. Cold rolling is needed to obtain a desired thickness. The cold-rolling reduction ratio is not limited, but preferably 30% or higher and 80% or lower because of restrictions imposed by the manufacturing line. Heating to an annealing temperature of Ac₁ point or higher and Ac₃ point or lower where the holding time in the temperature range from Ac₁ point to Ac₃ point is 30 seconds or longer and 1,200 seconds or shorter

If the annealing temperature is below Ac₁ point, austenite (transformed into martensite after quench hardening) needed to ensure a predetermined strength is not formed during annealing, and a predetermined strength is not obtained even by quench hardening after annealing. Even if the annealing temperature is over Ac₃ point, 60% or more (area fraction) of martensite can be obtained by controlling the area fraction of ferrite precipitated during cooling from the annealing temperature. However, if annealing is performed at a temperature over Ac₃ point, it is difficult to obtain a desired metallographic structure. The annealing temperature is thus Ac₁ point or higher and Ac₃ point or lower. The annealing temperature is preferably 780° C. or higher to stably ensure that the area fraction of austenite in equilibrium is 60% or more in this temperature range. If the holding time at the annealing temperature is too short, the microstructure is not annealed well, which provides an uneven structure including the deformation structure formed by cold rolling and thus results in low ductility. However, if the holding time is too long, this holding time is not desirable because of long production time and high production costs. Therefore, the holding time is 30 to 1,200 seconds. A preferred lower limit of the holding time is 150 seconds. A preferred upper limit is 600 seconds. Primary cooling from the annealing temperature to a primary cooling finishing temperature equal to or higher than 600° C. at an average cooling rate below 100° C./s

Cooling (slow cooling) from the annealing temperature to a primary cooling finishing temperature (slow cooling finishing temperature) equal to or higher than 600° C. is performed at an average cooling rate below 100° C./s. The balance between strength and ductility can be controlled by precipitation of ferrite during slow cooling from the annealing temperature. If the slow cooling finishing temperature (primary cooling finishing temperature) is lower than 600° C., a tensile strength of 1,300 MPa or higher cannot be obtained because a large amount of perlite is generated in the microstructure to cause a drastic decrease in strength. The slow cooling finishing temperature (primary cooling finishing temperature) is preferably 680° C. or higher to stably obtain a predetermined strength.

If the average cooling rate is 100° C./s or higher, good ductility cannot be obtained because an adequate amount of ferrite is not precipitated during cooling. The ductility of the metallographic structure having tempered martensite and the intended ferrite results from high work hardenability expressed by mixing hard tempered martensite and soft ferrite. However, if the average cooling rate is 100° C./s or higher, concentration of carbon in austenite during cooling is inadequate so that hard martensite is not obtained during rapid cooling. As a result, the work hardenability of the final structure is too low to obtain adequate ductility. Therefore, the average cooling rate is lower than 100° C./s. The average cooling rate is preferably 5° C./s or lower to cause adequate concentration of carbon in austenite.

Secondary cooling to a secondary cooling finishing temperature equal to or lower than 100° C. at an average cooling rate of 100° C./s or higher and 1,000° C./s or lower

After slow cooling as described above, cooling (rapid cooling) to a secondary cooling finishing temperature of 100° C. or lower is performed at an average cooling rate of 100° C./s or higher and 1,000° C./s or lower. Rapid cooling after slow cooling is intended to transform austenite into martensite. If the average cooling rate is below 100° C./s, austenite is transformed into ferrite, bainite, or perlite during cooling, and thus a predetermined strength cannot be obtained. However, if the average cooling rate is higher than 1,000° C./s, shrinkage cracks of the steel sheet due to cooling may be generated. Therefore, the average cooling rate during rapid cooling is 100° C./s or higher and 1,000° C./s or lower. Rapid cooling is preferably performed by water quenching.

The secondary cooling finishing temperature is 100° C. or lower. A secondary cooling finishing temperature higher than 100° C. is not desirable because such a temperature induces a decrease in area fraction of martensite due to inadequate quench hardening of austenite during rapid cooling and a decrease in material strength due to self-tempering of martensite formed by rapid cooling.

Tempering treatment involving performing heating to a temperature of 100° C. or higher and 300° C. or lower where the holding time in the temperature range from 100° C. to 300° C. is 120 seconds or longer and 1,800 seconds or shorter

To temper martensite after rapid cooling as described above, the tempering treatment is performed by performing re-heating to a temperature of 100° C. or higher and 300° C. or lower and holding in the temperature range from 100° C. to 300° C. for 120 to 1,800 seconds. This tempering softens martensite and improves formability. If tempering is performed at a temperature lower than 100° C., martensite is softened insufficiently so that the effect of improving formability cannot be expected and there is a large difference in hardness between martensite and ferrite, which degrades stretch flangeability. If tempering is performed at a temperature higher than 300° C., not only the production cost for re-heating increases, but also the strength decreases significantly so that advantageous effects cannot be obtained. Tempering is preferably performed at 150° C. to 250° C. If the holding time is shorter than 120 seconds, martensite is insufficiently softened at 100° C. to 300° C. so that the effect of improving formability cannot be expected. If the holding time is longer than 1,800 seconds, this holding time is not desirable because martensite is softened to an excessive degree to significantly reduce the strength and a long re-heating time increases the production costs.

Pickling, Re-pickling

Pickling and re-pickling remove Si oxide and Si—Mn oxides on the surface of the steel sheet and improve the chemical conversion property. The re-pickling preferably uses, as a pickling solution, a non-oxidizing acid, which is different from a pickling solution used in the pickling.

Pickling can be performed by an ordinary method, and the conditions are not limited. For example, any acid selected from nitric acid, hydrochloric acid, hydrofluoric acid, sulfuric acid, an acid mixture thereof can be used.

Si-based oxide and Si—Mn compound oxides on the surface of the steel sheet, which degrade the chemical conversion property, can be removed by pickling the steel sheet after the tempering treatment in, for example, larger than 50 g/L and 200 g/L or lower of a strong acid such as nitric acid. However, pickling in a strong acid causes Fe dissolved out of the surface of the steel sheet to form an iron-based oxide. The iron-based oxide is precipitated on the surface of the steel sheet to cover the surface of the steel sheet and thus degrade the chemical conversion property. Therefore, to improve the chemical conversion property, it is necessary to dissolve and remove the iron-based oxide precipitated on the surface of the steel sheet by further performing re-pickling under the appropriate conditions after the pickling in a strong acid. On the basis of the above-mentioned reason, the re-pickling preferably uses, as a pickling solution, a non-oxidizing acid, which is different from a pickling solution used in the pickling. Examples of the non-oxidizing acid include hydrochloric acid, sulfuric acid, phosphoric acid, pyrophosphoric acid, formic acid, acetic acid, citric acid, hydrofluoric acid, oxalic acid, and an acid mixture thereof. For example, an acid mixture of 0.1 to 50 g/L of hydrochloric acid, 0.1 to 150 g/L of sulfuric acid, 0.1 to 20 g/L of hydrochloric acid, and 0.1 to 60 g/L of sulfuric acid can be used preferably.

According to the foregoing, the high-strength cold-rolled steel sheet having a tensile strength (TS) of 1,300 MPa or higher and having a good chemical conversion property and good formability is produced. Since the high-strength cold-rolled steel sheet after annealing has good sheet shape (flatness), the process of correcting the shape of the steel sheet by, for example, rolling and leveler processing is not always needed, but the steel sheet after annealing may be rolled at an elongation rate of about several percent without causing any problem to adjust material properties and surface roughness. Since the properties of the high-strength cold-rolled steel sheet are not affected by a coating process or the composition of a coating bath, any of hot-dip galvanizing, galvannealing, and electro galvanizing can be performed as the coating process.

EXAMPLE 1

Sample steels A to R each having the composition described in Table 1 were each smelted under vacuum to produce a slab, which was then hot-rolled under the conditions described in Table 2 to produce a hot-rolled steel sheet. This hot-rolled steel sheet was pickled to remove surface scale and then cold-rolled (rolling reduction ratio: 60%). The steel sheet was then subjected to continuous annealing and the tempering treatment under the conditions described in Table 2 and then subjected to pickling and re-pickling.

Ac₁ point and Ac₃ point were calculated from the transformation expansion curve obtained by using a thermodilatometer at an average heating rate of 3° C./s.

A sample was taken from the steel sheet obtained above and subjected to observation (measurement) of the metallographic structure, a tensile test, and a hole expansion test. The number of Si—Mn oxide particles having a circle equivalent diameter of 5 μm or less and the coverage of Si-based oxide on the surface of the steel sheet were obtained. The chemical conversion property was determined. The measurement methods and the calculation methods are described below.

The metallographic structure was observed as follows: cutting the sample such that the thickness cross section parallel to the rolling direction was targeted for observation, etching the thickness middle area with 1% Nital, and then observing a typical microstructure under a scanning electron microscope (SEM). The volume fraction of two phases was obtained by a point counting method on the basis of the SEM image taken at a magnification of ×1,000, and the grain size of each phase was obtained by linear analysis. The obtained volume fraction was defined as the area fraction.

The tensile test was performed at a strain rate of 3.3×10⁻³s⁻¹ on a JIS No. 5 sample (original gauge length: 50 mm, width of parallel part: 25 mm) cut out from the steel sheet in parallel to the rolling direction. The total elongation was determined by abutting the samples after fracture.

The hole expansion test was performed as follows: punching a circular hole with Ø10 mm (d₀) in a sample having a size of 100 mm×100 mm; then forcing a conical punch having a vertical angle of 60° into the hole from below while the sample was held by a die with an inner diameter of 75 mm at a blank holding force of 9 tons; and measuring the hole diameter (d) at the time when a thickness-penetrating crack was generated in the hole edge. The hole expansion ratio λ(%) defined in the formula described below was obtained. In this test, hole punching and hole expansion were carried out in the same direction while the surface on which burrs were formed by hole punching faced upward (according to JIS 2256).

λ(%)={(d−d0)/d0}

In the formula, d0 represents the initial hole diameter, and d represents the hole diameter at the time when the crack penetrates through the thickness.

The number of Si—Mn oxide particles having a circle equivalent diameter of 5 μm or less was determined as follows: producing an extraction replica film for the steel surface; and counting the average number of the Si—Mn oxide particles (per 100 μm²) in freely selected 20 fields of view through TEM observation at ×15,000. When the number of Si—Mn oxide particles having a circle equivalent diameter of 5 μm or less was 10 particles/100 μm² or more, the sample was defined as “positive” for the Si—Mn oxide particles. When the number of the Si—Mn oxide particles was less than 10 particles/100 μm², the sample was defined as “negative” for the Si—Mn oxide particles. The Si—Mn oxides were identified as follows: performing diffraction pattern analysis on oxides of which Si, Mn, and/or O had been detected by EDX analysis; and determining whether the detected spots matched with the spots from Mn₂SiO₄ or MnSiO₃.

The coverage of Si-based oxide on the surface of the steel sheet was obtained as follows: identifying Si-based oxide in the same method as described above by observing the surface of the steel sheet under a SEM in five fields of view at ×1,000 and performing EDX analysis in the five fields of view; and calculating the coverage by a point counting method (a method involving drawing 15 straight lines vertically and 15 straight lines horizontally on the SEM image and calculating the probability of presence of Si-based oxide at intersections (225 points).

The chemical conversion property was evaluated as follows: performing chemical conversion using a commercial chemical conversion agent (PALBOND PB-L3065 (registered trademark) available from Nihon Parkerizing Co., Ltd.) under the conditions of a bath temperature of 35° C. and a treatment time of 120 seconds; observing the surface of the steel sheet after chemical conversion under a SEM in five fields of view at a magnification of ×500; and rating the chemical conversion property as “A” which means good when 95% or more (area fraction) of a chemical-conversion crystal was evenly formed in all five fields of view, and rating the chemical conversion property as “B” which means poor when more than 5% (area fraction) of defects were found at least in one field of view.

The results obtained above are shown in Table 3.

TABLE 1 Steel Composition (% by mass) Type C Si Mn P S Al N Ti Nb B V Mo A 0.16 1.5 2.3 0.01 0.001 0.03 0.004 0 0 0 0 0 B 0.21 1.5 2.1 0.02 0.001 0.03 0.005 0 0 0 0 0 C 0.17 1.6 2.2 0.01 0.001 0.03 0.004 0.015 0 0 0 0 D 0.18 1.5 2.1 0.01 0.002 0.03 0.004 0 0.05 0 0 0 E 0.18 1.6 2.2 0.01 0.001 0.03 0.004 0 0 0.002 0 0 F 0.18 1.6 2.2 0.02 0.002 0.03 0.005 0 0 0 0.15 0 G 0.18 1.5 2.2 0.02 0.002 0.03 0.003 0 0 0 0 0.12 H 0.19 1.5 2.1 0.02 0.001 0.03 0.003 0 0 0 0 0 I 0.19 1.4 2.1 0.02 0.001 0.03 0.004 0 0 0 0 0 J 0.18 1.5 2.2 0.02 0.001 0.03 0.003 0 0 0 0 0 K 0.18 1.5 2.2 0.02 0.001 0.03 0.004 0 0 0 0 0 L 0.24 1.5 1.9 0.02 0.001 0.03 0.004 0 0 0 0 0 M 0.18 2.3 2.2 0.02 0.001 0.03 0.003 0 0 0 0 0 N 0.18 0.8 2.2 0.02 0.001 0.03 0.004 0 0 0 0 0 O 0.16 1.4 2.8 0.02 0.001 0.03 0.003 0 0 0 0 0 P 0.19 1.6 1.6 0.02 0.001 0.03 0.004 0 0 0 0 0 R 0.10 0.6 2.6 0.01 0.005 0.06 0.003 0.009 0.009 0 0 0.09 Steel Composition (% by mass) Ac₁ Ac₃ [Si]/ Type Cr Cu Ni Others (° C.) (° C.) [Mn] Note A 0 0 0 0 742 850 0.65 Inventive Steel B 0 0 0 0 744 845 0.72 Inventive Steel C 0 0 0 0 746 851 0.73 Inventive Steel D 0 0 0 0 744 847 0.71 Inventive Steel E 0 0 0 0 746 851 0.73 Inventive Steel F 0 0 0 0 746 868 0.73 Inventive Steel G 0 0 0 0 743 852 0.68 Inventive Steel H 0.20 0 0 0 748 850 0.71 Inventive Steel I 0 0.11 0 0 741 845 0.67 Inventive Steel J 0 0 0.12 0 741 847 0.68 Inventive Steel K 0 0 0 Ca: 0.0003 743 849 0.68 Inventive Steel REM: 0.0005 L 0 0 0 0 746 844 0.78 Comparative Steel M 0 0 0 0 766 884 1.04 Comparative Steel N 0 0 0 0 722 816 0.35 Comparative Steel O 0 0 0 0 733 832 0.49 Comparative Steel P 0 0 0 0 751 867 0.97 Comparative Steel R 0.11 0 0 0 715 830 0.24 Comparative Steel The number 0 means that the element is not added. The underlines indicate the conditions out of our scope.

TABLE 2 Annealing Process Hot Rolling Process average average Finish cooling slow cooling slab rolling rate cooling rate cooling heating delivery coiling annealing holding (° C./sec) finishing (° C./sec) finishing Steel temperature temperature temperature temperature time for slow temperature for rapid temperature No. Type (° C.) (° C.) (° C.) (° C.) (sec) cooling (° C.) cooling (° C.) 1 A 1250 900 650 830 600 8 750 900 25 2 B 1250 900 650 830 600 10 730 900 25 3 C 1250 900 650 830 600 10 730 900 25 4 D 1250 900 650 830 600 10 730 900 25 5 E 1250 900 650 830 600 10 730 900 25 6 F 1250 900 650 830 600 8 750 900 25 7 G 1250 900 650 830 600 10 730 900 25 8 H 1250 900 650 830 600 10 730 900 25 9 I 1250 900 650 830 600 10 730 900 25 10 J 1250 900 650 830 600 10 730 900 25 11 K 1250 900 650 830 600 10 730 900 25 12 L 1250 900 650 830 600 10 730 900 25 13 M 1250 900 650 830 600 7 760 900 25 14 N 1250 900 650 830 600 10 730 900 25 15 O 1250 900 650 830 600 10 730 900 25 16 P 1250 900 650 830 600 10 730 900 25 18 R 1250 900 650 850 600 35 500 900 25 19 A 1250 900 650 900 600 15 750 900 25 20 A 1250 900 650 730 600 10 630 900 25 21 A 1250 900 650 830 600 28 550 900 25 22 A 1250 900 650 830 600 10 730 900 25 23 A 1250 900 650 830 600 10 730 900 25 24 A 1250 900 650 830 600 8 750 900 25 Tempering Process Pickling Conditions Re-pickling Conditions tempering holding acid treatment acid treatment temperature time concentration Temperature time concentration Temperature time No. (° C.) (sec) (g/L) (° C.) (sec) (g/L) (° C.) (sec) Note 1 170 600 nitric acid: 40 10 hydrochloric 40 10 Example 2 250 600 150 + acid: 3 Example 3 180 600 hydrochloric Example 4 200 600 acid: 15 hydrochloric 40 10 Example 5 200 600 acid: 50 Example 6 200 600 Example 7 200 600 nitric acid: 40 10 hydrochloric 40 10 Example 8 210 600 150 + acid: 10 + Example 9 210 600 hydrochloric sulfuric Example acid: 15 acid: 50 10 200 600 hydrochloric 40 10 Example 11 200 600 acid: 5 + Example 12 250 600 sulfuric Comparative acid: 5 Example 13 200 600 nitric acid: 40 10 sulfuric 40 10 Comparative 50 + acid: 75 Example 14 200 600 hydrofluoric Comparative acid: 50 Example 15 200 600 Comparative Example 16 200 600 sulfuric 40 10 Comparative acid: 150 Example 18 200 600 Comparative Example 19 200 600 40 10 hydrochloric 40 10 Comparative acid: 5 + Example 20 200 600 sulfuric Comparative acid: 8 Example 21 200 600 40 10 Comparative Example 22 400 600 Comparative Example 23  50 600 Comparative Example 24 170 600 — — — Comparative Example The underlines indicate the conditions out of our scope.

TABLE 3 Ferrite Tempered Oxides on Surface Grain Ferrite Martensite Si—Mn Oxide Chemical Steel Size Fraction Fraction TS EL λ (number Si-Based Conversion No. Type (μm) (%) (%) (MPa) (%) (%) of particles) Oxide (%) Property Note 1 A 3.0 29 71 1358 12 31 negative 0 A Example 2 B 2.8 27 73 1410 11 37 negative 0 A Example 3 C 3.4 38 62 1326 14 33 negative 0 A Example 4 D 3.2 33 67 1400 13 32 negative 0 A Example 5 E 3.3 36 64 1381 14 31 negative 0 A Example 6 F 3.4 39 61 1351 15 30 negative 0 A Example 7 G 3.4 37 63 1370 14 31 negative 0 A Example 8 H 3.2 33 67 1402 13 32 negative 0 A Example 9 I 3.0 29 71 1395 12 36 negative 0 A Example 10 J 3.1 33 67 1368 13 35 negative 0 A Example 11 K 3.2 34 66 1360 13 35 negative 0 A Example 12 L 2.7 25 75 1490 15 16 negative 0 A Comparative Example 13 M 3.6 45 55 1344 14 25 positive 20  B Comparative Example 14 N 1.2 9 91 1608 7 32 negative 0 A Comparative Example 15 O 1.3 11 89 1593 8 31 negative 0 A Comparative Example 16 P 3.9 60 40 1196 20 18 negative 0 A Comparative Example 18 R 0.3 2 98 1325 8 16 positive 0 B Comparative Example 19 A 3.1 32 68 1264 9 30 negative 0 A Comparative Example 20 A 5.8 74 26 1094 31 9 negative 0 A Comparative Example 21 A 5.3 68 32 1138 25 10 negative 0 A Comparative Example 22 A 3.7 44 56 1122 16 38 negative 0 A Comparative Example 23 A 3.6 43 57 1385 10 9 negative 0 A Comparative Example 24 A 3.4 38 62 1395 12 32 positive 29  B Comparative Example The underlines indicate the conditions out of our scope.

According to Tables 1 to 3, Examples that meet our conditions have a tensile strength (TS) of 1,300 MPa or higher, an elongation (EL) of 10% or higher, and a hole expansion ratio (λ) of 30% or higher and accordingly have high strength and good formability. Examples that meet our conditions also have a good chemical conversion property.

Sample No. 12 is Comparative Example in which the C content is higher than our range. Since the C content is high, the strength of martensite is high, and the strength and the ductility are well balanced, but the stretch flangeability is significantly low because of a difference in hardness between ferrite and martensite.

Samples No. 13 and No. 14 are Comparative Examples in which the Si content is out of our range. Sample No. 13 fails to have a good chemical conversion property because Si oxide is present on the surface of the steel sheet even after the two-step pickling treatment. Sample No. 14 fails to have a predetermined elongation.

Samples No. 15 and No. 16 are Comparative Examples in which the Mn content is out of our range. Since Mn is an element that largely changes the martensite fraction, Sample No. 15 having a high Mn content fails to have a predetermined elongation. Since Sample No. 16 having a low Mn content has a low martensite fraction, Sample No. 16 fails to have a predetermined strength.

Samples No. 18 to No. 23 are Comparative Examples for which the production conditions are out of our range. Sample No. 18 is Comparative Example for which the composition and the production conditions are out of our range. Sample No. 18 not only fails to have a predetermined elongation, but also has low stretch flangeability and a poor chemical conversion property.

Sample No. 19 fails to have a predetermined strength and a predetermined elongation because the annealing temperature is high.

Samples No. 20 to No. 22 have an insufficient martensite fraction and thus fail to have a predetermined strength.

Sample No. 23 has an insufficient martensite fraction and has poor stretch flangeability.

Sample No. 24 is an example produced without the pickling treatment after annealing. Since Si oxide is present on the surface of the steel sheet, Sample No. 24 has a poor chemical conversion property. 

1-9 (canceled)
 10. A high-strength cold-rolled steel sheet having a composition comprising, in terms of % by mass, C: 0.15% or more and 0.22% or less, Si: 1.0% or more and 2.0% or less, Mn: 1.7% or more and 2.5% or less, P: 0.05% or less, S: 0.02% or less, Al: 0.01% or more and 0.05% or less, N: 0.005% or less, and the balance being iron and unavoidable impurities, the composition satisfying formula (1), wherein the steel sheet has a structure including, in terms of area fraction, 60% or more and less than 100% of tempered martensite, 5% or less of untransformed austenite, and the balance being ferrite, and the ferrite has an average crystal grain size of less than 3.5 μm, wherein less than 10 particles/100 μm² of Si—Mn compound oxide particles having a circle equivalent diameter of 5 μm or less are present on a surface of the steel sheet, and the surface of the steel sheet is covered with Si-based oxide at a coverage of 1% or less, wherein the steel sheet has a tensile strength of 1,300 MPa or higher: [Si]/[Mn]≧0.5   (1) in the formula, [Si] represents a Si content (% by mass), and [Mn] represents a Mn content (% by mass).
 11. The high-strength cold-rolled steel sheet according to claim 10, wherein the composition further comprises at least one element selected from at least one group consisting of, in terms of % by mass, group I: Ti: 0.010% or more and 0.020% or less, group II: Nb: 0.02% or more and 0.10% or less, group III: B: 0.0002% or more and 0.0020% or less, group IV: at least one selected from V: 0.01% or more and 0.30% or less, Mo: 0.01% or more and 0.30% or less, and Cr: 0.01% or more and 0.30% or less, group V: at least one selected from Cu: 0.01% or more and 0.30% or less and Ni: 0.01% or more and 0.30% or less, and group VI: at least one selected from Sn: 0.001% or more and 0.100% or less, Sb: 0.001% or more and 0.100% or less, Ca: 0.0002% or more and 0.0100% or less, W: 0.01% or more and 0.10% or less, Co: 0.01% or more and 0.10% or less, and REM: 0.0002% or more and 0.0050% or less.
 12. A method of producing a high-strength cold-rolled steel sheet, comprising: heating a steel having the composition according to claim 10 to a temperature of 1,200° C. or higher, performing hot rolling at a finish rolling delivery temperature equal to or higher than 800° C., performing coiling at a temperature of 450° C. or higher and 700° C. or lower, and performing cold rolling; then performing an annealing treatment comprising performing heating to an annealing temperature of Ac₁ point or higher and Ac₃ point or lower where a holding time in a temperature range from Ac₁ point to Ac₃ point is 30 seconds or longer and 1,200 seconds or shorter, performing primary cooling from the annealing temperature to a primary cooling finishing temperature equal to or higher than 600° C. at an average cooling rate below 100° C./s, and performing secondary cooling to a secondary cooling finishing temperature equal to or lower than 100° C. at an average cooling rate of 100° C./s or higher and 1,000° C./s or lower; then performing a tempering treatment comprising performing heating to a temperature of 100° C. or higher and 300° C. or lower where a holding time at a temperature of 100° C. to 300° C. is 120 seconds or longer and 1,800 seconds or shorter; and performing pickling and re-pickling.
 13. A method of producing a high-strength cold-rolled steel sheet, comprising: heating a steel having the composition according to claim 11 to a temperature of 1,200° C. or higher, performing hot rolling at a finish rolling delivery temperature equal to or higher than 800° C., performing coiling at a temperature of 450° C. or higher and 700° C. or lower, and performing cold rolling; then performing an annealing treatment comprising performing heating to an annealing temperature of Ac₁ point or higher and Ac₃ point or lower where a holding time in a temperature range from Ac₁ point to Ac₃ point is 30 seconds or longer and 1,200 seconds or shorter, performing primary cooling from the annealing temperature to a primary cooling finishing temperature equal to or higher than 600° C. at an average cooling rate below 100° C./s, and performing secondary cooling to a secondary cooling finishing temperature equal to or lower than 100° C. at an average cooling rate of 100° C./s or higher and 1,000° C./s or lower; then performing a tempering treatment comprising performing heating to a temperature of 100° C. or higher and 300° C. or lower where a holding time at a temperature of 100° C. to 300° C. is 120 seconds or longer and 1,800 seconds or shorter; and performing pickling and re-pickling.
 14. The method according to claim 12, wherein the re-pickling uses, as a pickling solution, a non-oxidizing acid, which is different from a pickling solution used in the pickling.
 15. The method according to claim 13, wherein the re-pickling uses, as a pickling solution, a non-oxidizing acid, which is different from a pickling solution used in the pickling. 